Genesee BioMedical, Inc. Manufacturing Engineer Denver, CO · Full time Company website

Genesee BioMedical designs and manufactures cardiac surgery devices. We are looking for a Manufacturing Engineer to optimize and sustain our manufacturing processes and help bring new products to market. You will work closely with production, R&D, Quality, and Supply Chain to improve efficiency and quality, validate processes, troubleshoot day-to-day production issues, and keep design files current for products on the market, all in compliance with FDA, ISO 13485, and GMP requirements.

About Genesee BioMedical, Inc.

A global leader, partner and resource for innovative medical devices and instrumentation. We design develop and manufacture unsurpassed quality products in the cardiac surgical space.

Description

1      Duties and responsibilities

Process Optimization & Improvement:

  • Analyze existing production processes and workflows to identify areas for improvement in efficiency, cost-effectiveness, and quality.
  • Design, develop, and implement new and existing manufacturing processes, tooling, fixtures, and equipment for new and existing medical devices.
  • Conduct root cause analysis for production issues (e.g., non-conformances, CAPAs) and implement effective corrective and preventive actions.
  •  Develop and execute process validation protocols (IQ, OQ, PQ) for manufacturing equipment and processes.
  • Maintain the design files and design controls of products currently on the market.

Manufacturing Support & Troubleshooting:

  • Provide technical support to production operators and technicians, resolving day-to-day manufacturing challenges.
  • Troubleshoot equipment malfunctions and process deviations, working with maintenance and other engineering teams as needed.
  • Ensure all production processes comply with safety and environmental regulations.

New Product Introduction (NPI) and Sustaining Engineering:

  • Collaborate with R&D Engineering to ensure the manufacturability of new products, providing input on design, materials, and assembly methods.
  • Coordinate and manage the manufacturing launch of new/revised products, including establishing goals, training production teams, and evaluating results.
  • Develop and qualify supply chains and packaging methods for new products.
  • Support Post Market, complaint, supply chain and market proposed design changes.
  • Ensure design files are kept current and the latest state of the art.

 

Documentation & Compliance:

  • Generate and maintain comprehensive engineering documentation, including specifications, risk analyses, drawings, reports, protocols, and revisions.
  • Prepare and update manufacturing process instructions, standard operating procedures (SOPs), and safe working procedures.
  • Ensure all manufacturing activities adhere to Good Manufacturing Practices (GMP), ISO 13485, and FDA regulations (e.g., 21 CFR Part 820).
  • Support internal and external audits.

Collaboration & Communication:

  • Work cross-functionally with Quality, Supply Chain, R&D, and other departments to ensure seamless product development and production.
  • Participate in brainstorming sessions and cross-departmental meetings to foster collaboration and cohesion.
  • Mentor and train junior production staff as needed.
  • Act as a liaison with third party suppliers to ensure seamless communication and product delivery

2      Qualifications

Education

  • Bachelor's degree in Biomedical Engineering, Mechanical Engineering, Industrial Engineering, or a related engineering field.

Experiences

  • 4+ years of experience in production, manufacturing, or sustaining engineering role within the medical device industry.
  • Strong understanding of medical device manufacturing processes, design controls, and regulatory requirements (FDA, ISO 13485, GMP).
  • Proven experience with process validation (IQ, OQ, PQ).
  • Proficiency in CAD software (e.g., SolidWorks, AutoCAD, Creo).
  • Experience with ERP/MES systems and production scheduling concepts.

 Skills:

  • Demonstrated ability to apply problem-solving methodologies (e.g., Root Cause Analysis, FMEA) and statistical analysis for process improvement.
  • Excellent written and verbal communication skills, with the ability to present complex information clearly and concisely. 
  • Strong analytical, organizational, and critical thinking skills.
  • Ability to work independently with minimal supervision and manage multiple projects in a fast-paced, constantly changing environment.
  • Detail-oriented with a strong commitment to quality and patient safety.

Salary

$80,000 - $115,000 per year