Gear 5 Automation, LLC Controls Engineer Remote · Full time Company website

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👉🏽Gear 5 Automation’s end‑to‑end automation and production support delivers expertise in controls engineering, machine vision integration, robotic programming, custom software, project management, and plant maintenance to drive optimal productivity for manufacturers, improve quality, and maintain reliable operations across major OEM platforms and leading 🤖robotic systems.   We provide robust production services and support, including: ✅On-site and remote production support for plant operations and troubleshooting ✅PLC, HMI, CNC, and motion-control programming across major OEM platforms such as @Allen Bradley Allen Bradley, Siemens, Mitsubishi, Omron, and more ✅Robotic programming and simulation for Fanuc, ABB, Kawasaki, KUKA, and other leading brands ✅Machine vision engineering, turnkey camera systems, feasibility studies, and integration across platforms including Cognex, Keyence, Matrox, Allied Vision, and Datalogic ✅Plant maintenance and continuous improvement support to enhance uptime and process reliability ✅Full project management, from requirements and design through commissioning and handoff With deep technical expertise and a structured, Gear 5 Automation drives manufacturers increase throughput, improve quality, reduce downtime, and optimize resources across the entire production lifecycle!

Gear 5 Automation is a leading provider of automation and engineering solutions for the automotive industry. We pride ourselves on delivering cutting-edge technology and robust systems that drive the future of manufacturing. We are a trusted partner to top automotive OEMs, and we are currently seeking a talented Controls Engineer to support our projects with General Motors.

Job Summary:

We are looking for an experienced and self-motivated Controls Engineer to design, develop, program, and commission automation and control systems for automotive manufacturing processes. The ideal candidate will have significant hands-on experience working directly with General Motors (GM) standards, specifications, and plant floor environments. You will be a critical member of our engineering team, ensuring that projects are delivered on time and meet the rigorous quality standards of our clients.

Key Responsibilities:

• Design and develop control systems for automated manufacturing equipment, including robotics, PLCs, HMIs, and vision systems.
• Program Rockwell/Allen-Bradley PLCs (ControlLogix, CompactLogix) using Studio 5000, ensuring strict adherence to GM's Global Common Controls Software (GCCS-2) standards.
• Develop HMI applications using FactoryTalk View Studio (ME/SE) that comply with GM's Global Common Controls HMI (GCCH-1) standards.
• Configure, program, and integrate FANUC robots for various applications (material handling, welding, sealing, etc.).
• Develop and debug control system networks, including Ethernet/IP, DeviceNet, and Safety I/O.
• Lead the on-site commissioning, startup, and validation of control systems at GM manufacturing facilities.
• Troubleshoot and resolve complex electrical, software, and networking issues during project implementation and production support.
• Collaborate with mechanical engineers, project managers, and customer representatives to ensure system functionality and project success.
• Create and maintain all necessary project documentation, including electrical schematics, I/O lists, and program backups.
• Provide training and support to plant maintenance and engineering personnel.

Required Qualifications & Skills:

• 3+ years of direct experience as a Controls Engineer in the automotive manufacturing industry.
• Demonstrated, hands-on experience with General Motors controls standards and specifications (GCCS-2, GCCH-1, etc.). This is a mandatory requirement.
• Proficiency in programming Rockwell/Allen-Bradley PLCs (Studio 5000 / RSLogix 5000).
• Experience developing applications for HMIs (FactoryTalk View).
• Ability to read and interpret electrical and mechanical schematics.
• Strong troubleshooting skills and a logical approach to problem-solving.
• Excellent communication skills and the ability to work effectively within a team.
• Willingness and ability to travel to customer sites (up to 30%, may vary by project).

Preferred Qualifications:

• Experience programming and integrating FANUC robots.
• Familiarity with Siemens (TIA Portal/Step 7) PLCs and HMIs.
• Experience with machine vision systems (Cognex, Keyence).
• Knowledge of automotive manufacturing processes, such as Body-in-White (BIW), General Assembly, or Powertrain.
• Experience with industrial network design and configuration.
• Familiarity with automation simulation software (e.g., Process Simulate, RoboDK).

What We Offer:

• Competitive salary and performance-based bonuses.
• Comprehensive benefits package including medical, dental, and vision insurance.
• Generous paid time off (PTO) and company holidays.
• Opportunities for professional development and career growth.
• A dynamic and collaborative work environment at the forefront of automotive technology.

• Gear 5 Automation is an Equal Opportunity Employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.